Vacuum Forming

Yuming Plastic Mold offers vacuum forming (thermoforming) for large, thin-walled plastic parts — trays, enclosures, machine covers, and automotive interior panels. Low tooling cost and fast turnaround make it ideal for prototypes and short runs.

Mold cost starts at $300+ | Prototype to production
Vacuum Forming Services
Vacuum Forming Materials
Mold Cost
$300+
Min. Order
50 pcs
Lead Time
7 days
Max Size
2000×1200mm

Vacuum Forming Process

Step-by-step process from design to finished product.

1

Tooling Design

Mold design based on part geometry, including draft angles and vent holes.

2

Sheet Heating

Plastic sheet heated to forming temperature in infrared oven.

3

Vacuum Forming

Heated sheet drawn over mold by vacuum pressure for precise shape.

4

Trimming & Finish

CNC trimming, secondary operations, and quality inspection.

Industries We Serve

Automotive Interior

Door panels, dashboard covers, seat back panels, and interior trim for passenger and commercial vehicles.

  • Door panel inserts
  • Dashboard overlay panels
  • Seat back shells
Automotive Interior

Packaging & Trays

Blister packs, clamshell packaging, product display trays, and shipping inserts for retail and industrial packaging.

  • Blister packaging
  • ESD-safe component trays
  • Custom shipping inserts
Packaging & Trays

Equipment Enclosures

Machine covers, equipment housings, medical device enclosures, and electronics covers for industrial and medical equipment.

  • Medical device housings
  • Machine safety covers
  • Electronics enclosures
Equipment Enclosures

Materials

Common thermoplastics used in vacuum forming applications.

ABS (Acrylonitrile Butadiene Styrene)

Excellent impact resistance and toughness. Ideal for automotive interior parts, luggage, and protective cases.

HDPE (High-Density Polyethylene)

Chemical resistant and durable. Common for chemical tanks, containers, and outdoor applications.

PVC (Polyvinyl Chloride)

Good chemical resistance and flame retardant. Used for medical trays, equipment housings, and signage.

PETG (Polyethylene Terephthalate Glycol)

Clear transparency and excellent formability. Perfect for retail displays, packaging, and medical devices.

Polystyrene (PS)

Cost-effective with good rigidity. Used for food packaging, disposable trays, and light fixtures.

Acrylic (PMMA)

High optical clarity and UV resistance. Ideal for skylights, light covers, and display cases.

Vacuum Forming Types

Different forming methods for varying part complexity and detail requirements.

Standard Vacuum Forming

Standard Vacuum Forming

Sheet heated and drawn over a single mold by vacuum. Most common and cost-effective method for large, simple shapes.

Pros:

  • Very low tooling cost
  • Fast turnaround

Cons:

  • Wall thickness varies
  • Limited detail on back side
Pressure Forming

Pressure Forming

Compressed air applied on top of the heated sheet for sharper detail, tighter radii, and textured surfaces — approaching injection molding quality.

Pros:

  • Sharp detail & textures
  • Near-injection quality

Cons:

  • Higher tooling cost
  • Limited to one-sided detail
Twin-Sheet Forming

Twin-Sheet Forming

Two sheets formed simultaneously and joined — creates hollow, double-walled parts like pallets, tanks, and structural components.

Pros:

  • Hollow double-wall structure
  • High rigidity-to-weight ratio

Cons:

  • Complex tooling
  • Alignment critical
Drape Forming

Drape Forming

Simple bending of heated sheet over a form — used for flat curves, windshields, and simple radius bends without full vacuum.

Pros:

  • Minimal tooling needed
  • Fast setup

Cons:

  • Very limited shapes
  • Low detail

Surface Finish Options

Smooth

Glossy or matte flat surface

Textured

Leather grain, stipple, geometric

Painted

Custom color painting & finishing

EMI Shielding

Conductive coating for electronics

Secondary Operations

Post-forming processes for finished vacuum-formed parts.

CNC Trimming

5-axis CNC routing for precise trimming of formed parts to final dimensions and cutouts.

Pros:

  • Precise, repeatable cuts
  • Complex cutouts possible

Assembly & Bonding

Bonding formed parts to sub-assemblies, adding inserts, fasteners, and hardware.

Pros:

  • Ready-to-use assemblies
  • Multiple joining methods

Painting & Silk Screening

Custom painting, silk screening of logos and labels, and decorative finishes on formed parts.

Pros:

  • Brand-matched colors
  • Professional appearance

Why Choose Yuming for Vacuum Forming

Low Tooling Cost

Aluminum or wood molds start at $300, significantly cheaper than injection molding tooling.

Fast Turnaround

Prototype molds in 3-5 days, production parts delivered within 2 weeks.

Large Parts Capability

Form parts up to 2m x 1.5m, ideal for automotive interiors, enclosures, and signage.

Quality Assurance

ISO 9001 certified factory with strict quality control and inspection processes.

Material Expertise

Wide range of thermoplastics: ABS, HDPE, PP, PET, PVC, HIPS, and specialty materials.

Design Support

Free DFM review and design optimization to ensure manufacturability and cost efficiency.

Vacuum Forming Starts at $300+ Mold Cost

Large parts, low tooling cost, fast turnaround — from prototype to production.

Get a Quick Quote

Ready to Start Your Project?

Get a free quote and design review from our engineering team.

Get a Quick Quote
sales@yumingplastics.com
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